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spectacle blind flange

spectacle blind flange

Spectacle Blind Flange (also called a “spectacle blind” or “figure-8 blind”) is a special type of flange that is used in piping systems to either isolate or block a section of the pipeline, allowing the system to remain operational in the event of maintenance.

  • Brand Name : Locus
  • Product Name : Spectacle Blind Flange
  • Product Type : Flange (Spectacle Blind)
  • Material : Carbon Steel, Stainless Steel, Alloy Steel
  • Standard : ANSI, ASME, DIN, JIS, or customer-specific standards
  • Size Range : 1” to 36” (custom sizes available upon request)
  • Thickness : 5mm to 50mm (depending on size)
  • Pressure Rating : Class 150, 300, 600, 900, 1500, 2500
  • Finish : Smooth or Raised Face (RF), Flat Face (FF), Ring Joint (RJ)
  • Certification : ISO 9001:2015, CE, PED (Pressure Equipment Directive)
  • Weight : Varies with size and material (available upon request)
  • End Connections : Flanged Ends
  • Color : Black, Stainless Steel Finish, or customized
  • Application : Piping Systems, Pipeline Isolation, Valve Applications, Pressure Systems

Description

1. Description

A Spectacle Blind Flange (also called a “spectacle blind” or “figure-8 blind”) is a special type of flange that is used in piping systems to either isolate or block a section of the pipeline, allowing the system to remain operational in the event of maintenance. It consists of a circular disc that is connected to the piping system through a flanged connection, allowing easy removal and replacement.

    • Locus Brand Spectacle Blind Flanges are used in industries where regular maintenance is needed but full pipeline isolation is necessary, such as in chemical, petrochemical, pharmaceutical, and water treatment plants.

2. Specifications

Specification

Details

Material

Carbon Steel, Stainless Steel, Alloy Steel

Flange Size

1” to 36”

Pressure Rating

150, 300, 600, 900, 1500, 2500

Face Type

Raised Face (RF), Flat Face (FF), Ring Joint (RJ)

Thickness

5mm to 50mm (depends on application)

Connection Type

Flanged Ends

Temperature Rating

-20°C to 425°C (depending on material used)

Finish

Smooth or Matte Finish

Standards

ANSI B16.5, ASME B16.47, JIS B2220, DIN 2573

3. Working

The Spectacle Blind Flange works as a piping isolation device by blocking or diverting the flow of fluid within a pipeline. It is installed between two flanges, with one side of the flange sealed and the other side open to allow flow. The flange is typically mounted in such a way that it can be rotated to either block or allow the flow of materials through the system.

4. Principle

  • The Spectacle Blind Flange operates on a simple mechanical principle: it provides a physical barrier to the flow of material in pipelines when required, and it can easily be rotated to allow the flow through the pipeline when necessary.
  • The two metal discs connected by a small arm resemble a spectacle lens, with one disc being a blind plate that blocks the flow and the other being an open disc that permits the flow. This unique design allows easy switching between isolation and flow.

5. Assembly

  1. Place the spectacle blind flange between two flanges.
  2. Align the holes on the spectacle blind flange with the holes on the mating flanges.
  3. Insert bolts through the holes of the flanges and tighten to the specified torque.
  4. Ensure that the flange is installed with the blind side (solid disc) facing towards the pipe that needs to be isolated, and the open side facing the pipe that will continue to carry the flow.
  5. Check for leaks once installed and tighten bolts if necessary.

6. Installation Process

  1. Preparation:
    • Ensure the pipeline is shut off and pressure is released before installation.
    • Clean all sealing surfaces of the flanges and the spectacle blind flange.
  2. Positioning:
    • Place the spectacle blind flange in the correct position between the two flanges.
  3. Bolting:
    • Insert and tighten bolts in a cross-pattern to ensure uniform pressure.
  4. Inspection:
    • Inspect the installation for any visible leaks.
    • Check that the flange is properly aligned and secure.
  5. Testing:
    • Once installed, perform a pressure test to ensure there are no leaks and the system operates as intended.

7. Technical Specifications

Parameter

Details

Material

Carbon Steel, Stainless Steel, Alloy Steel

Pressure Rating

Class 150, 300, 600, 900, 1500, 2500

Thickness Range

5mm to 50mm

Face Type

Raised Face (RF), Flat Face (FF), Ring Joint (RJ)

End Type

Flanged Ends

Temperature Rating

-20°C to 425°C

Certification

ISO 9001:2015, CE, PED (Pressure Equipment Directive)

8. Troubleshooting

Problem

Possible Cause

Solution

Leaking

Flange bolts not tight enough or sealing surface damaged

Tighten bolts to correct torque; inspect and replace sealing material

Difficulty in Rotation

Contamination of flange or lack of lubrication

Clean the flange; apply lubrication for easy operation

Misalignment

Incorrect installation or wear of the flange mounting surface

Realign the flanges or replace the worn-out parts

Pressure Loss

Flange not sealed properly

Reinstall flange and check for proper sealing

9. HS Codes

    • HS Code: 730721 – Flanges of Iron or Steel (for Standard Spectacle Blind Flanges)
    • HS Code: 73072190 – Other Flanges (for Specialty Spectacle Blind Flanges)
    • HS Code: 73072120 – Flanges, welded, for use in pressure vessels or systems

10. FAQs

Q1: What materials can Spectacle Blind Flanges be made from?

    • Spectacle Blind Flanges can be made from carbon steel, stainless steel, and alloy steel based on the application and the environment they will be used in.

Q2: How do I determine the correct size for my application?

    • The correct size depends on the piping system specifications, including the diameter of the pipe and pressure rating. Consult with an engineer to ensure proper fitment.

Q3: Can I use a Spectacle Blind Flange in a high-temperature system?

    • Yes, but you should choose a material that is rated for high temperatures, such as stainless steel or alloy steel.

Q4: Are these flanges suitable for use in hazardous environments?

    • Yes, depending on the material choice, spectacle blind flanges can be used in hazardous and high-pressure environments.

11. Applications

  • Pipeline Isolation: Spectacle Blind Flanges are commonly used to isolate sections of pipelines for maintenance or repairs.
  • Petrochemical and Chemical Industries: Used to isolate reactors, valves, and other pressure systems.
  • Water Treatment Plants: Often used in water supply systems where flow needs to be diverted or stopped.
  • Oil and Gas: For offshore platforms, processing plants, and refineries.
  • HVAC Systems: Used in heating and cooling systems for isolation.

Locus Brand Details

    • Locus is a trusted name in industrial equipment manufacturing, offering high-quality products including spectacle blind flanges made with precision and adherence to international standards.
    • Our manufacturing unit is ISO 9001:2015 certified, and we ensure all our products are tested for durability and performance.

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